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| 原(yuan)油輸送泵SNH280R43U12.1W21三(san)螺杆泵安裝(zhuāng)尺寸圖 |
| 發布(bù)時間:2025-12-2 14:33:22 點擊次(ci)數: |
螺杆泵具(jù)有以下優點(diǎn):1.和離心泵相(xiang)比螺杆泵無(wu)需安裝閥們(men)流量是穩定(ding)的線性流動(dong);2. 和柱塞泵相(xiang)比螺杆泵具(ju)有自吸能力(li)強、吸入高度(dù)強;3.和隔膜泵(beng)相比螺杆泵(beng)可輸送各種(zhǒng)混合雜質含(hán)有氣體及固(gu)體顆粒或纖(xiān)維的介質
,也(yě)可輸送各種(zhǒng)腐蝕性物質(zhì);4. 和齒輪相比(bǐ),螺杆泵可輸(shu)送高粘度的(de)物質;5.和柱塞(sai)泵,隔膜泵及(ji)齒輪泵不同(tong)的是,螺杆泵(beng)可用于藥劑(ji)填充和計量(liang).Screw pump has the following advantages: 1. Compared with screw pump and centrifugal pump doesn't need to install the valve flow is stable linear flow;2. Compared with those of screw pump plunger pump self-priming capability is strong, strong suction height;3. Compared with the diaphragm pump screw pump can transport all kinds of gas and solid particle mixing impurities or fiber medium, also can transport all kinds of corrosive substance;4. Compared with ear, screw pump can transport high viscosity material;5. And plunger pump, diaphragm pump and the gear pump, screw pump can be used in the pharmaceutical filling and metering. 由于部件通(tong)用組合系列(liè)化有多種結(jie)構,可用于卧(wo)式,法蘭式和(hé)立式安裝。 根(gen)據所輸送介(jiè)質需要還可(ke)提供加熱或(huo)冷卻結構。熱(re)設備中用做(zuò)燃油噴油,燃(rán)油供應和輸(shu)送泵。在機械(xie)工業中用做(zuo)液壓,潤滑和(he)遙控馬達泵(beng)。在化學石油(you)化工和食品(pin)工業中用做(zuo)裝載,輸送和(he)供液泵。在船(chuan)舶上用做輸(shū)送、增壓、燃油(you)噴射和潤滑(huá)油泵以及船(chuán)用液壓裝置(zhi)泵。 Because there are many parts general combination series structure, can be used for horizontal, flange and vertical installation.According to the need to still can provide heating or cooling medium structure.Thermal equipment used in the fuel injection and fuel supply and transfer pump.In the mechanical industry used as hydraulic, lubrication and pump remote control motors.In the chemical petroleum chemical industry and food industry used as loading, transportation and feed liquid pump.On the ship for delivery, pressurization, fuel injection, and lubricating oil pump and Marine hydraulic gear pump. 三螺杆泵(beng)特點及優點(dian):(1)壓力和流量(liang)範圍寬闊,流(liu)量範圍0.2~320m3/h最高(gao)工作壓力可(ke)達5MPa;(2)運送液體(ti)的種類和粘(zhān)度範圍寬廣(guǎng),粘度範圍1mm2/s-760mm2/s;(3)因(yīn)為三螺杆泵(beng)内的回轉部(bù)件慣性力較(jiao)低,故可使用(yong)很高的轉速(sù);(4)吸入性能好(hǎo),具有很強的(de)自吸能力;(5)流(liú)量均勻連續(xù),振動小,噪音(yīn)低,幾乎沒有(yǒu)脈動;(6)三螺杆(gǎn)泵結構堅實(shi),安裝方便有(yǒu)(卧式、立式、法(fa)蘭式、插裝式(shi))保養容易;(7)三(sān)螺杆泵具有(yǒu)很強的耐熱(re)性,一般工作(zuo)溫度是(1~250°C)超過(guo)此溫度需特(tè)制;(8)根據所輸(shu)送介質需要(yao)還可提供加(jiā)熱或冷卻結(jie)構;(9)三螺杆泵(bèng)幾乎沒有磨(mó)損,三螺杆泵(beng)隻要選型正(zhèng)确,使用壽命(ming)長。(10)三螺杆泵(beng)的工作效率(lǜ)高。Three screw pump features and advantages: (1) a wide range of pressure and flow, flow range of 0.2 ~ 320 m3 / h top working pressure of 5 mpa;(2) wide range of delivery and type of liquid viscosity, viscosity range 1 was/was/s - 760 s;(3) because the rotary inertia force component inside the three screw pump is low, it can use the high speed;(4) inhalation can good, strong self-priming capacity;(5) flow uniformly continuous, little vibration, low noise, little pulse;(6) three screw pump structure solid, easy installation with (horizontal, vertical, flange, cartridge) easy maintenance.Three screw pump (7) has strong heat resistance, the general working temperature is (1 ~ 250 ° C) beyond the temperature should be specially;(8) according to the needs of the medium can also provide heating or cooling structure;(9) three screw pump almost no wear and tear, three screw pump through proper selection, long service life.High efficiency of three screw pump (10). 注意事項(xiang):1.三螺杆泵的(de)轉速選用:三(san)螺杆泵的流(liu)量與轉速成(cheng)線性關系,相(xiang)對于低轉速(su)的螺杆泵,高(gao)轉速的螺杆(gǎn)泵雖然能增(zēng)加了流量和(he)揚程,但功率(lü)明顯增大,高(gao)轉速加速了(le)轉子與定子(zǐ)間的磨耗,必(bi)定使螺杆泵(beng)過早失效,而(er)且高轉速螺(luó)杆泵的定轉(zhuan)子長度很短(duan),極易磨損,因(yin)而縮短了螺(luo)杆泵的使用(yong)壽命。通過減(jian)速機或無級(jí)調速機構來(lái)降低轉速,使(shǐ)勘轉速保持(chi)在每分三百(bǎi)轉以下較為(wéi)合理的範圍(wéi)内,與高速運(yùn)轉的螺杆泵(beng)相比,使用壽(shou)命能延長幾(jǐ)倍。2.螺杆泵的(de)品質:現在市(shi)場上的螺杆(gan)泵的種類較(jiào)多,相對而言(yan),進口的螺杆(gan)泵設計合理(li),材質精良,但(dàn)價格較高,服(fu)務方面有的(de)不到位,配件(jian)價格高,訂貨(huo)周期長,可能(néng)影響生産的(de)正常運行。國(guo)内生産的大(da)都仿制進口(kǒu)産品,産品質(zhì)量良莠不齊(qi),在選用國内(nei)生産的産品(pin)時,在考慮其(qi)性價比的時(shí)候,選用低轉(zhuan)速,長導程,傳(chuan)動量部件材(cái)質優良,額定(ding)壽命長的産(chan)品。3.确保雜物(wu)不進入泵體(ti):濕污泥中混(hun)入的固體雜(za)物會對螺杆(gǎn)泵的橡膠材(cai)質定子造成(chéng)損壞,所以确(que)保雜物不進(jìn)入泵的腔體(tǐ)是很重要的(de),很多污水廠(chang)在泵前加裝(zhuāng)了粉碎機,也(ye)有的安裝格(ge)栅裝置或濾(lü)網,阻擋雜物(wu)進入螺杆泵(beng),對于格栅應(yīng)及時清撈以(yi)免造成堵塞(sai)。4.保持恒定的(de)出口壓力:螺(luo)杆泵是一種(zhǒng)容積式回轉(zhuǎn)泵,當出口端(duan)受阻以後,壓(ya)力會逐漸升(sheng)高,以至于超(chao)過預定的壓(yā)力值.此時電(dian)機負荷急劇(jù)增加.傳動機(jī)械相關零件(jian)的負載也會(huì)超出設計值(zhí),嚴重時會發(fā)生電機燒毀(hui),傳動零件斷(duan)裂.為了避免(mian)螺杆泵損壞(huài),一般會在三(san)螺杆泵出口(kou)處安裝旁通(tong)溢流閥,用以(yi)穩定出口壓(yā)力,保持泵的(de)正常運轉。5.避(bi)免斷料:三螺(luó)杆泵決不允(yǔn)許在斷料的(de)情形下運轉(zhuan),一經發生,橡(xiang)膠定子由于(yu)幹磨擦,瞬間(jiān)産生高溫而(ér)燒壞,所以,粉(fěn)碎機完好,格(gé)栅暢通是螺(luo)杆泵正常運(yun)轉的必要條(tiao)件之一,為此(ci),有些螺杆泵(beng)還在泵身上(shang)安裝了斷料(liào)停機裝置,當(dāng)發生斷料時(shí),由于螺杆泵(beng)其有自吸功(gong)能的特性,腔(qiang)體内會産生(sheng)真空,真空裝(zhuāng)置會使螺杆(gǎn)泵停止運轉(zhuan)。5選型問題:三(sān)螺杆泵選型(xíng)時,要盡可能(neng)詳盡地了解(jiě)泵的使用條(tiáo)件,除了運行(háng)參數,如流量(liàng),壓力需要清(qīng)楚以外,輸送(sòng)介質特性如(ru)介質的腐蝕(shí)性,含汽量,含(hán)固溶物的比(bǐ)率及固體顆(kē)粒的大小,以(yi)及介質的工(gōng)作溫度,粘度(du),比重,對材料(liào)的腐蝕性等(deng)和泵裝置的(de)吸入條件,安(an)裝條件均要(yao)了解,根據我(wo)們的經驗,三(sān)螺杆泵選型(xíng)時應注意以(yi)下幾點:轉速(su)的選擇Note: 1. The three screw pump speed selection: a linear relationship with three-screw pump flow rate and rotational speed, low relative to the rotating speed of screw pump, high rotational speed of screw pump, although can increase the flow and head but power obviously increase, high speed accelerate the abrasion between the rotor and stator, must make the premature failure of screw pump, and the high speed of the screw pump stator length is short, easy to wear and tear, thus shortening the service life of the screw pump.Through reducer or stepless speed regulation mechanism to reduce the speed, keep to determine speed at three hundred revolutions per minute (the following reasonable range, compared with the high speed of screw pump, can prolong service life of a few times.2. The quality of the screw pump, now in the market is more, the kinds of screw pump, screw pump imported from rational design, excellent material, but the price is higher, the service aspect some do not reach the designated position, accessories price is high, the order cycle is long, may affect the normal running of production.Domestic production of generic mostly imported products, product quality is good and bad are intermingled, when choosing the products of the domestic, considering its cost-effective, choose low rotation speed, long lead, transmission quantity of parts material is good, rated life long product.3. Ensure that stuff does not enter the pump body: wet sludge mixed with solid debris can cause damage to the rubber stator of screw pump, so make sure debris into the cavity of the pump is not very important, a lot of sewage plant in front of the pump with a grinder, also some installation or mesh grille device, stop the debris into screw pump, the grating should be timely get so as not to cause congestion.4. Maintain a constant outlet pressure: screw pump is a kind of positive displacement rotary pump, when after the outlet is blocked, the pressure will gradually rise, so that more than a predetermined pressure value. The motor load increases sharply. Transmission machinery and related parts load will exceed the design value, serious happens when the motor is burnt, transmission parts fracture. In order to avoid damage of screw pump, typically, bypass the overflow valve is installed on the three screw pump outlet to stable outlet pressure, maintain the normal operation of the pump.5. Avoid cutting: three screw pump must not be allowed in the case of the cutting operation, once happened, the rubber stator due to dry friction, instant high temperature and burn out, so, crushing machine in good condition, grille flow is one of the necessary conditions for normal operation of the screw pump, therefore, some screw pump on pump installation end stop device, when cutting, due to the characteristics of the screw pump has a self-priming function, can produce vacuum chamber, vacuum device can make the screw pump stop running.5 selection problem: three screw pump selection, should understand the using condition of pump as much detail as possible, in addition to the operating parameters, such as flow rate, pressure needs to be clear, the characteristics of medium such as corrosive medium, gas content, including ratio of solid solution and the size of the solid particles, as well as the working temperature, medium viscosity, density, corrosion of materials and pump suction conditions, such as the installation conditions are to understand, according to our experience, three screw pump selection should pay attention to the following:The choice of speed 螺杆(gan)磨損五點原(yuan)因:1、每種塑料(liao),都有一個理(lǐ)想塑化的加(jiā)工溫度範圍(wei),應該控制料(liao)筒加工溫度(du),使之接近這(zhè)個溫度範圍(wéi)。粒狀塑料從(cóng)料鬥進入料(liao)筒,首先會到(dao)達加料段,在(zai)加料段必然(ran)會出現幹性(xìng)磨擦,當這些(xiē)塑料受熱不(bú)足,熔融不均(jun)時,很易造成(cheng)料筒内壁及(ji)螺杆表面磨(mo)損增大。同樣(yàng),在壓縮段和(he)均化段,如果(guo)塑料的熔融(rong)狀态紊亂不(bu)均,也會造成(chéng)磨損增快。2、轉(zhuan)速應調校得(dé)當。由于部分(fèn)塑料加有強(qiáng)化劑,如玻璃(li)纖維、礦物質(zhì)或其他填充(chōng)料。這些物質(zhi)對金屬材質(zhì)的磨擦力往(wǎng)往比熔融塑(sù)料的大得多(duo)。在注塑這些(xie)塑料時,如果(guo)用高的轉速(sù)成,則在提高(gāo)對塑料的剪(jiǎn)切力的同時(shi),亦将令強化(hua)相應地産生(sheng)更多被撕碎(sui)的纖維,被撕(sī)碎的纖維含(han)有鋒利末端(duān),令磨損力大(da)為增加。無機(ji)礦物質在金(jin)屬表面高速(sù)滑行時,其刮(guā)削作用也不(bú)小。所以轉速(sù)不宜調得太(tài)高。3、螺杆在機(jī)筒内轉動,物(wu)料與二者的(de)摩擦,使螺杆(gan)與機筒的工(gōng)作表面逐漸(jiàn)磨損:螺杆直(zhi)徑逐漸縮小(xiao),機筒的内孔(kǒng)直徑逐漸加(jiā)大。這樣,螺杆(gan)與機筒的配(pèi)合直徑間隙(xì),随着二者的(de)逐漸磨損而(ér)一點點加大(da)。可是,由于機(jī)筒前面機頭(tou)和分流闆的(de)阻力沒有改(gǎi)變,這就增加(jia)了被擠塑物(wù)料前進時的(de)漏流量,即物(wù)料從直徑間(jiān)隙處向進料(liao)方向流動量(liang)增加。結果使(shi)塑膠機械生(sheng)産量下降。這(zhe)種現象又使(shǐ)物料在機筒(tong)内停留時間(jian)增加,造成物(wu)料分解。如果(guǒ)是聚乙烯,分(fèn)解産生的氯(lǜ)化氫氣體加(jia)強了對螺杆(gǎn)和機筒的腐(fǔ)蝕。4、 物料中如(ru)有碳酸鈣和(he)玻璃纖維等(deng)填充料,能加(jia)快螺杆和機(ji)筒的磨損。5、 由(you)于物料沒有(you)塑化均勻,或(huo)是有金屬異(yì)物混入料中(zhong),使螺杆轉動(dòng)扭矩力突然(ran)增加,這種扭(niu)矩超出螺杆(gǎn)的強度極限(xian),使螺杆扭斷(duàn)。這是一種非(fei)常規事故損(sǔn)壞。Screw wear five reasons: 1, each type of plastic, there is a ideal plasticizing processing temperature range, temperature should be controlled cylinder processing, make it close to the temperature range.Granular plastic from the hopper into the cylinder, will first reach the feeding section, the charging period of inevitable dry friction, when the plastic is heated, fused inequality, very easy to cause the inner wall of the cylinder and the screw surface wear.Similarly, in compression and homogenization, if uneven plastic molten state of disorder, can cause wear faster.2, rotational speed should be proper calibration.As part of the plastic with enhancer, such as glass fiber, minerals, or other filling material.The material of metal friction often is much bigger than the molten plastic.When these plastic injection molding, if with high speed, is in the increase of plastic shear force at the same time, will also strengthen accordingly produce more fiber is torn, torn fiber containing sharp end, the wear and tear strength increased greatly.Inorganic minerals in the metal surface high-speed taxi, scraping effect is also not small.So the speed shoulds not be too high.3, screw rotation inside the barrel, friction material with both the screw and barrel of the surface of the work gradually wear: screw diameter reduced gradually, the barrel inner hole diameter increase gradually.In this way, the atching of the screw and barrel diameter clearance, with the gradual wear and tear of the a little bit more., however, because of the barrel in front of the nose and shunt plate resistance has not changed, which adds to the forward extrusion material leakage flow, the material feeding direction from diameter clearance flow has increased.Results decreased plastic machinery production.This phenomenon and make the material stay in the barrel time increased, the material break down.If it is polyethylene, decomposition of hydrogen chloride gas is used to strengthen the corrosion of the screw and barrel.4, material such as calcium carbonate and the filling material such as glass fiber, can speed up the screw and barrel of the wear and tear.5, as there is no uniform plasticizing, material or metal foreign bodies with material, to rotate the screw torque force suddenly increases, the torque beyond the ultimate strength of the screw, the screw twist off.This is a kind of unconventional accident damage. 立式三螺(luó)杆泵是軸向(xiàng)輸送介質的(de)定量容積式(shi)轉子泵,立式(shi)三螺杆泵由(you)特殊的形狀(zhuang)曲線構成的(de)螺旋型面的(de)主動螺杆和(hé)兩根從動螺(luo)杆互相齧合(hé)及它們與泵(beng)套三孔内表(biao)面的配合,在(zai)泵的進出油(you)口之間形成(cheng)的數級動密(mì)封腔,當主螺(luo)杆和從動螺(luo)杆互相齧合(hé)轉動時,由于(yú)帶有一定黏(nian)度的介質使(shi)螺杆之間形(xíng)成逐個的密(mi)封腔,并且螺(luo)杆和螺杆之(zhī)間,螺杆與泵(beng)套之間形成(cheng)油膜,不斷形(xíng)成數個運動(dong)的密封腔,這(zhè)些動密封腔(qiāng)不斷将介質(zhì)從泵的進口(kǒu)沿螺杆軸向(xiàng)輸送到泵的(de)出口,不斷在(zài)泵的進口處(chu)形成真空。立(lì)式三螺杆泵(bèng)進口處的介(jie)質不斷在大(da)氣壓的作用(yòng)下,壓入泵腔(qiāng)内,(由于此時(shí)泵已經有自(zì)吸能力,也可(ke)稱做吸入泵(beng)腔内)使所輸(shū)送的介質逐(zhu)級密封逐級(ji)提升壓力,形(xíng)成一個連續(xu)平穩軸向移(yí)動的壓力液(ye)體。由于是軸(zhou)向密封輸送(sòng),因此無攪拌(bàn)無壓力脈動(dòng)。立式三螺杆(gǎn)泵運行平穩(wen),噪音低。主動(dòng)螺杆和兩根(gen)從動螺杆的(de)軸向力采用(yong)液壓平衡裝(zhuang)置,從動螺杆(gan)由液壓力驅(qū)動旋轉,所以(yǐ)螺杆之間無(wu)磨損,使用壽(shòu)命長;立式三(san)螺杆泵采用(yong)機械密封加(jia)骨架油封雙(shuāng)重密封方式(shi),無洩露。立式(shi)三螺杆泵内(nei)部結構簡單(dan)緊湊,效率高(gāo)、具有很強的(de)自吸能力、節(jiē)能效果好;且(qie)安裝、使用和(he)維護檢修方(fang)便。立式三螺(luó)杆泵所輸送(sòng)液體為各種(zhǒng)不含固體顆(ke)粒、無腐蝕性(xing)油類及類似(sì)油類的潤滑(hua)性液體,所輸(shu)送黏度為1.2-100oE(3.0-760st),高(gāo)粘度液體也(yě)可以通過加(jia)溫、降粘後輸(shū)送。其溫度一(yi)般不超過150o,流(liú)量範圍3.32L/min-10000L/min(0.2m3/h-590m3/h)。部分(fèn)特殊産品最(zui)高工作壓力(li)可以達到16-21Mpa。該(gāi)泵泵體可采(cǎi)用焊接工藝(yì),如有需要可(kě)以根據管路(lù)布置設計進(jìn)出口尺寸及(ji)位置,也可以(yi)根據介質的(de)不同,采用不(bú)同材料(如不(bú)鏽鋼)生産。Three screw pump is a vertical axial transport medium of quantitative positive displacement rotor pump, vertical three screw pump is composed of special shape curve of the helical surface driving screw and two driven screw meshing with each other and their inner surface of cooperate with the pump sets of three holes, formed between in and out of the oil outlet of pump number level dynamic seal cavity, when the LordScrew and driven screw meshing turns to each other, because of a certain viscosity medium make one sealed cavity formed between the screw, and between the screw and screw, the screw and the oil film formed between pump sets, constantly forming a number of movement of the sealed cavity, the dynamic seal cavity will continuously medium from the pump inlet along the screw axial loseTo the pump export, and constantly in formation at the inlet of the vacuum pump.Vertical three-screw pump inlet medium under the action of atmospheric pressure, pressure into the pump chamber, (because the pump has a self-priming capacity, can also be called suction pump cavity) make the conveying medium sealing lift pressure step by step, step by step to form a continuous smoothAxial movement of liquid pressure.Due to axial seal is conveying, so without mixing pressure pulsation.Vertical three-screw pump smooth operation, low noise.Active screw and axial force of the two driven screw adopts hydraulic balance device, driven screw driven by hydraulic pressure, so no wear between the screw, long service life;Vertical three-screw pump adopts double seal mechanical seal and framework oil seal, no leakage.Vertical three-screw pump internal simple and compact structure, high efficiency, strong self-priming capacity, energy saving effect is good;And easy installation, use and maintenance.Vertical three screw pump for conveying liquid containing no solid particles, no corrosive oil and similar oil lubrication and liquid delivery by viscosity of 1.2-100 oe (3.0-760 (st), but can be by heating, high viscosity liquid viscosity after delivery.The temperature is generally not more than 150 o, flow range 3.32 L/min - 10000 L/min (0.2 m3 / h - 590 m3 / h).Some special product highest workerAs pressure can reach 16-21 mpa.The pump pump body welding technology can be used, if necessary can according to the piping layout design size and position of imports and exports, can also according to different medium, the different materials such as stainless steel production. 介(jie)質粘度:1~1500mm2/s,降低(di)轉速粘度可(ke)到3×10mm2/s。 壓力範圍(wei):5.0MPa 流量範圍:1~2000m3/h 溫(wen)度範圍:-15℃~320℃ 性能(neng)範圍:1、輸送液(yè)體無脈動、無(wu)攪拌、振動小(xiǎo)、噪音低;2、有較(jiào)強的自吸能(neng)力,允許含有(yǒu)少量微小顆(ke)粒及在一定(dìng)程度内氣液(yè)混輸;3、采用同(tóng)步齒輪驅動(dòng),螺杆之間不(bú)接觸,軸端采(cai)用機械密封(fēng),泵的使用壽(shòu)命長;4、合适的(de)材料,可以輸(shu)送有腐蝕性(xing)的介質,适用(yòng)範圍廣;5、雙吸(xi)式結構,螺杆(gǎn)上軸向力得(dé)到平衡。Medium viscosity: 1 ~ 1500 was/s, lower viscosity of rotational speed to 3 x 10 was/s. The range of pressure: 5.0 MPa Flow range: 1 ~ 2000 m3 / h Temperature range: 15 ℃ ~ 320 ℃ Performance: 1, transmission fluid pulsation, stirring, little vibration, low noise;2, strong self-priming capacity, allow contains a small amount of tiny particles and to a certain extent in gas-
liquid mixing to lose;3, using synchronous gear drive, no contact between the screw, shaft end USES the mechanical seal, long service life of pump;4, with suitable material, can transport corrosive
medium, the applicable scope is wide;5, the structure of the double suction type, screw on the axial force balance. |
傳真:0317-8265584 E-mail:[email protected]備案号(hào):冀ICP05010751号-3

